Turckey 10V 8000A IGBT type Nickel Plating Project
Our customized IGBT-based rectifier system has been successfully implemented in nickel electroplating operations for a Turkish client. The water-cooled configuration employs dual parallel-connected modules with hot-swap capability, allowing maintenance technicians to replace components during continuous production without process interruption.
Key features include:
· Integrated PLC with 7″ HMI touchscreen interface
· Emergency stop mechanism with safety interlocks
· Multi-protection circuit design (overload/short-circuit/over-temperature)
· Flexible control options: RS485 MODBUS + analog signals (4-20mA/0-10V)
· Energy-efficient operation with 94% typical conversion efficiency
The system demonstrates seamless integration with existing production lines through programmable logic control, while the modular architecture ensures operational redundancy. We provided comprehensive documentation including bilingual manuals, wiring schematics, instructional videos, and virtual training materials. Post-installation feedback highlights exceptional system stability, intuitive operation, and 18-22% energy savings compared to conventional SCR rectifiers, significantly reducing overall production costs.
