20V Archives - Electroplating Surface Treatment

8000A 20V High-Efficiency IGBT DC Rectifier for Industrial Plating

Lyhaina — Thu, 22 Jan 2026 01:28:00 +0000

» Product Description

In an 8000A 20V high-efficiency IGBT DC rectifier for industrial plating, the AC input voltage is first converted to a pulsating DC voltage by a rectifier circuit. This pulsating DC is then filtered to produce a smooth DC output. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The Electroplating Rectifier Power Supply employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› Modular parallel connection

› Optional N+1 redundant backup

› Capable of online hot maintenance

› RS485 digital control function

› Low-voltage MOS tube rectification

› High power factor, high efficiency

› Reasonable structural design

› Effective sealed isolation

› No water joint design inside the unit

› Practical and effective multiple protection system

› Full soft switch technology

› High reliability

› Low noise, high protection level

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameters	Technical Requirements
Input characteristics	Rated input voltage	Three-phase AC380V±10% 50Hz Complies with National Power Quality Standards
	Rated input current	AC 281A
	Rated input power	185KVA
	Rated input power Ffactor	COSΦ≥0.95
Output characteristics	Output voltage	DC 0～20V adjustment
	Output current	DC 0～8000A adjustment
	Precision of steady current	≤1%
	Precision of stable voltage	≤1%
	Displayed precision	1A，0.1V
	Rated output power	≥ 91%
Insulation characteristic	Insulation resistance	Input – Output: ≥5MΩ
		Input – Cabinet: ≥5MΩ
		Output – Cabinet: ≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noise	≤75dB
	Running state	Continuous full load run of product
	Load level	Level II
	Insulation grade of the transformer	Grade B
	Weight	750kg

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require electroplating rectifiers in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for an 8000A 20V high-efficiency IGBT DC rectifier for industrial plating? Liyuan Haina Rectifier Group is one of the professional manufacturers and suppliers in this field. With over 27 years of focus on R&D, design, production, sales, and technical services for industrial rectifiers, we have already exported our products to the United States, Canada, Britain, Portugal, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, and other parts of the world. Equipped with a productive factory, we warmly welcome you to purchase our high-quality, Made-in-China products at competitive prices or try our customized service.

The post 8000A 20V High-Efficiency IGBT DC Rectifier for Industrial Plating appeared first on Electroplating Surface Treatment.

Professional DC Power Supply 80A 20V Rectifier for Precious Metal Plating

Lyhaina — Tue, 16 Dec 2025 06:30:32 +0000

» Product Description

In a professional DC power supply 20V 80A rectifier for precious metal plating, the AC input voltage is first converted to a pulsating DC voltage by a rectifier circuit. This pulsating DC is then filtered to produce a smooth DC output. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The Electroplating Rectifier Power Supply employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› Modular parallel connection

› Optional N+1 redundant backup

› Capable of online hot maintenance

› RS485 digital control function

› Low-voltage MOS tube rectification

› High power factor, high efficiency

› Reasonable structural design

› Effective sealed isolation

› No water joint design inside the unit

› Practical and effective multiple protection system

› Full soft switch technology

› High reliability

› Low noise, high protection level

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameters	Technical Requirements
Input characteristics	Rated input voltage	Three-phase, AC380V±10% ,50HZ
	Rated input current	AC 2.8A
	Rated input power	1.9 KVA
	Rated input power Ffactor	COSΦ≥0.95
Output characteristics	Output voltage	DC 0～20V
	Output current	DC 0～80A
	Precision of steady current	≤1%
	Precision of stable voltage	≤1%
	Displayed precision	0.1A，0.1V
	Rated output power	≥91%
Insulation characteristic	Insulation resistance	Input – Output: ≥5MΩ
		Input – Cabinet: ≥5MΩ
		Output – Cabinet: ≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noise	≤75dB
	Running state	Continuous full load run of product
	Load level	Level II
	Insulation grade of the transformer	Grade B
OK to Customized according to requirements

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require electroplating rectifiers in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for a professional DC power supply 20V 80A rectifier for precious metal plating? Liyuan Haina Group is one of the professional manufacturers and suppliers in this field. With over 27 years of focus on R&D, design, production, sales, and technical services for industrial rectifiers, we have already exported our products to the United States, Canada, Britain, Portugal, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, and other parts of the world. Equipped with a productive factory, we warmly welcome you to purchase our high-quality, Made-in-China products at competitive prices or try our customized service.

The post Professional DC Power Supply 80A 20V Rectifier for Precious Metal Plating appeared first on Electroplating Surface Treatment.

20V 100A IGBT Gold Plating Rectifier

Lyhaina — Mon, 24 Nov 2025 08:21:44 +0000

» Product Description

In a 20V 100A IGBT gold plating rectifier, the AC input voltage is converted to high-voltage DC by a rectifier circuit, which is then filtered. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The Electroplating Rectifier Power Supply employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› Modular parallel connection

› Optional N+1 redundant backup

› Capable of online hot maintenance

› RS485 digital control function

› Low-voltage MOS tube rectification

› High power factor, high efficiency

› Reasonable structural design

› Effective sealed isolation

› No water joint design inside the unit

› Practical and effective multiple protection system

› Full soft switch technology

› High reliability

› Low noise, high protection level

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameters	Technical Requirements
Input characteristics	Rated input voltage	Three-phase, AC380V±10% ,50HZ
	Rated input current	AC 3.5A
	Rated input power	2.3 KVA
	Rated input power Ffactor	COSΦ≥0.95
Output characteristics	Output voltage	DC 0～20V adjustment
	Output current	DC 0～100A adjustment
	Precision of steady current	≤1%
	Precision of stable voltage	≤1%
	Displayed precision	0.1A，0.1V
	Rated output power	≥91%
Insulation characteristic	Insulation resistance	Input – Output: ≥5MΩ
		Input – Cabinet: ≥5MΩ
		Output – Cabinet: ≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noise	≤75dB
	Running state	Continuous full load run of product
	Load level	Level II
	Insulation grade of the transformer	Grade B
OK to Customized according to requirements

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require electroplating rectifiers in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for a 20V 100A IGBT gold plating rectifier? Liyuan Haina Group is one of the professional manufacturers and suppliers in this field. With over 27 years of focus on R&D, design, production, sales, and technical services for industrial rectifiers, we have already exported our products to the United States, Canada, Britain, Portugal, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, and other parts of the world. Equipped with a productive factory, we warmly welcome you to purchase our high-quality, Made-in-China products at competitive prices or try our customized service.

The post 20V 100A IGBT Gold Plating Rectifier appeared first on Electroplating Surface Treatment.

Low Ripple 200A 20V DC Rectifier for Electroplating

Lyhaina — Fri, 31 Oct 2025 10:02:09 +0000

» Product Description

In a low ripple 200A 20V DC rectifier for electroplating, after the AC input voltage is filtered by a rectifier circuit, high-voltage DC power is obtained. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The Electroplating Rectifier Power Supply employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› Modular parallel connection

› Optional N+1 redundant backup

› Capable of online hot maintenance

› RS485 digital control function

› Low-voltage MOS tube rectification

› High power factor, high efficiency

› Reasonable structural design

› Effective sealed isolation

› No water joint design inside the unit

› Practical and effective multiple protection system

› Full soft switch technology

› High reliability

› Low noise, high protection level

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameters	Technical Requirements
Input characteristics	Rated input voltage	three-phase AC380V±10% 50Hz Complies with National Power Quality Standards
	Rated input current	AC 7A
	Rated input power	4.6 KVA
	Rated input power Ffactor	COSΦ≥0.95
Output characteristics	Output voltage	DC 0～20V adjustment
	Output current	DC 0～200A adjustment
	Precision of steady current	≤1%
	Precision of stable voltage	≤1%
	Displayed precision	0.1A，0.1V
	Rated output power	≥91%
Insulation characteristic	Insulation resistance	Input – Output: ≥5MΩ
		Input – Cabinet: ≥5MΩ
		Output – Cabinet: ≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noise	≤75dB
	Running state	Continuous full load run of product
	Load level	Level II
	Insulation grade of the transformer	Grade B

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require electroplating rectifiers in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for a low ripple 200A 20V DC rectifier for electroplating? Liyuan Haina Group is one of the professional manufacturers and suppliers in this field. With over 27 years of focus on R&D, design, production, sales, and technical services for industrial rectifiers, we have already exported our products to the United States, Canada, Britain, Portugal, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, and other parts of the world. Equipped with a productive factory, we warmly welcome you to purchase our high-quality, Made-in-China products at competitive prices or try our customized service.

The post Low Ripple 200A 20V DC Rectifier for Electroplating appeared first on Electroplating Surface Treatment.

30A 20V DC Rectifier for Electroplating

Lyhaina — Mon, 15 Sep 2025 03:00:12 +0000

» Product Description

In an Electroplating Rectifier Power Supply, after the AC input voltage is filtered by a rectifier circuit, high-voltage DC power is obtained. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The Electroplating Rectifier Power Supply employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› Modular parallel connection

› Optional N+1 redundant backup

› Capable of online hot maintenance

› RS485 digital control function

› Low-voltage MOS tube rectification

› High power factor, high efficiency

› Reasonable structural design

› Effective sealed isolation

› No water joint design inside the unit

› Practical and effective multiple protection system

› Full soft switch technology

› High reliability

› Low noise, high protection level

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameters	Technical Requirements
Input characteristics	Rated input voltage	single-phase AC220V±10% 50Hz Complies with National Power Quality Standards
	Rated input current	AC 3.2A
	Rated input power	0.69 KVA
	Rated input power Ffactor	COSΦ≥0.95
Output characteristics	Output voltage	DC 0～20V adjustment
	Output current	DC 0～30A adjustment
	Precision of steady current	≤1%
	Precision of stable voltage	≤1%
	Displayed precision	0.1A，0.1V
	Rated output power	≥91%
Insulation characteristic	Insulation resistance	Input – Output: ≥5MΩ
		Input – Cabinet: ≥5MΩ
		Output – Cabinet: ≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noise	≤75dB
	Running state	Continuous full load run of product
	Load level	Level II
	Insulation grade of the transformer	Grade B

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require electroplating rectifiers in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Are you looking for 30A 20V DC rectifier for electroplating? Liyuan Haina Group is one of the professional manufacturers and suppliers in this field. With over 27 years of focus on R&D, design, production, sales, and technical services for industrial rectifiers, we have already exported our products to the United States, Canada, Britain, Portugal, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, and other parts of the world. Equipped with a productive factory, we warmly welcome you to purchase our high-quality, Made-in-China products at competitive prices or try our customized service.

The post 30A 20V DC Rectifier for Electroplating appeared first on Electroplating Surface Treatment.

500A ±20V Hard Chrome Plating Rectifier

Lyhaina — Fri, 25 Jul 2025 01:38:19 +0000

» Product Description

Used extensively in manufacturing, electroplating applies micron-scale metallic coatings through controlled electrolytic reactions, improving both functional properties (e.g., abrasion resistance in engine components) and decorative finishes (e.g., jewelry gold plating).Widely used processes include copper, nickel, and hard chrome plating, with advanced systems like Polarity Reversing Electroplating Rectifiers enabling precise control for complex geometries. These rectifiers dynamically adjust current polarity, improving adhesion on ABS plastics and intricate automotive components.

The electroplating setup requires a cathode (substrate), anode (metallic or inert), electrolyte solution, and DC power supply. Modern Polarity Reversing Electroplating Rectifiers outperform traditional units by integrating bidirectional current control, achieving ±0.5% voltage stability for uniform chromium deposition. Their adaptive waveforms reduce hydrogen embrittlement in hard chrome plating while maintaining 98% energy efficiency, making them indispensable for high-volume PCB manufacturing and decorative gold/silver coatings.

In automotive applications, Polarity Reversing Electroplating Rectifiers optimize corrosion-resistant zinc-nickel alloy layers on engine parts, extending service life by 40%. The technology also supports aerospace fastener coatings, where periodic polarity reversal ensures micron-level thickness consistency. By minimizing material waste and process time, these systems exemplify innovation in sustainable surface treatment solutions.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

Electroplating Rectifier Features

› Energy Efficiency
Converts AC to DC with minimal energy loss, cutting costs for large-scale operations.

› Stable Output
Maintains stable voltage/current under load changes, ensuring even coating thickness.

› Customizable Waveforms
Adjusts pulse width, frequency, and duty cycle to match specific plating needs (e.g., pulse plating for microelectronics).

› Easy Controls
User-friendly controls (manual or automated) enable quick parameter adjustments for precision.

These features ensure reliable, high-quality plating with minimal waste.

» Role of electroplating

Enhance Wear Resistance, Conductivity & Reflectivity
Electroplating applies durable coatings (e.g., nickel or chromium) to surfaces, reducing wear from friction. This extends the lifespan of industrial tools and engine parts. For electronics, smoother conductive layers (like copper plating) improve current flow, minimizing energy loss. Silver and chromium coatings demonstrate exceptional light reflectivity (>95% at 550nm wavelength), making them indispensable in optical applications. For instance, silver-plated reflectors in laser resonator cavities achieve 99.2% reflectivity, while chromium-coated telescope mirrors maintain surface accuracy below λ/10 RMS. These metallic layers also provide critical corrosion protection through electrochemical mechanisms. Zinc-plated fasteners (5-15μm thickness) withstand 2,000-hour salt spray tests per ASTM B117, whereas automotive chrome plating (0.3-1.2μm) combines 500-cycle corrosion resistance with Ra<0.1μm surface finish.

Advanced plating techniques now integrate functional and aesthetic requirements. Medical device gold plating (99.99% purity) achieves both biocompatibility and visual appeal, while PVD-based black chrome coatings on consumer electronics provide scratch resistance (3H pencil hardness) with controlled L*30-35 blackness levels. Such processes leverage pulse reverse rectifiers to precisely control deposit crystallography, enabling <0.5μm thickness variation across complex geometries.

Dual Benefits
Electroplating isn’t just functional. It adds value:

Car parts gain sleek chrome finishes.

Circuit boards maintain stable conductivity.

Jewelry combines luxury with tarnish resistance.

Electroplating boosts both performance and visual appeal, making products last longer and look better.

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameter items		Technical requirement
Input characteristics	Rated input voltage		Three-phase, AC400V±10% 50Hz
	Rated input current		AC 25.3 A
	Control schedule		17.5 KVA
	Rated input power factor		COSΦ≥0.95
Output characteristics	Output voltage		DC 0～±20V adjustable
	Output current		DC 0～±500A adjustable
	Precision of steady current		≤1%
	Precision of stable voltage		≤1%
	Displayed precision		1A，0.01V
	Current ripple coefficient		≤1%
	Rated output power		≥91%
Insulation characteristic	Insulation resistance		Input-output：≥5MΩ
			Input -Cabinet: ≥5MΩ
			Output- Cabinet；≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noises	≤75dB
	Running state	Continuous full load run of product
	Load level	Level Ⅱ
	Insulation grade of the transformer	B Level
	Weight	65kg

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other power electroplating rectifiers, we can custom design them according to customer requirements. Please contact us.

Are you looking for 500A ±20V hard chrome plating rectifier? Liyuan Haina Rectifier is one of the professional manufacturers and suppliers in this field. With over 27 years of focus on R&D, design, production, sales, and technical services for industrial rectifiers, we have already exported our products to the United States, Canada, Britain, Portugal, Italy,Thailand, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, and other parts of the world. Equipped with a productive factory, we warmly welcome you to purchase our high-quality, Made-in-China products at competitive prices or try our customized service.

The post 500A ±20V Hard Chrome Plating Rectifier appeared first on Electroplating Surface Treatment.

1200A 20V IGBT Electroplating Rectifier for Industrial Zinc Plating

Lyhaina — Thu, 05 Jun 2025 01:06:09 +0000

» Product Description

In a 1200A 20V IGBT electroplating rectifier for industrial zinc plating, after the AC input voltage is filtered by a rectifier circuit, high-voltage DC power is obtained. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The IGBT electroplating rectifier for industrial zinc plating employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› Modular parallel connection

› Optional N+1 redundant backup

› Capable of online hot maintenance

› RS485 digital control function

› Low-voltage MOS tube rectification

› High power factor, high efficiency

› Reasonable structural design

› Effective sealed isolation

› No water joint design inside the unit

› Practical and effective multiple protection system

› Full soft switch technology

› High reliability

› Low noise, high protection level

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials: Must resist corrosion and temperature fluctuations (e.g., polypropylene, titanium alloys).

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

Filters: Remove impurities from the solution.

Heaters: Maintain solution temperature.

Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Characteristic Types	Parameter Items	Technical Requirements
Power Types	Power types	High-frequency Switching Power Supply
	Model and specifications	TBFB-1200A/20V
	Cooling mode	Air-cooled
	Switch tube type	IGBT
	Rectifier type	MOS MOSFET rectification
Input Characteristics	Rated Input Voltage	Three-phase,AC380V±10% ,50HZ
	Rated Input Power	27.8KVA
	Rated Input Current	42.2A
	Input Power Factor	COSΦ≥0.95
	Circuit breaker	3P-63A
Output Characteristics	Output Voltage	DC 0～20V
	Output Current	DC 0～1200A
	Stabilized Current Precision	≤1%（Rated Current)
	Stabilized Voltage Precision	≤1%
	According to accuracy	1A，0.1V
	Current ripple factor	≤3%（I≥50%Id）(Id: Rated Current)
	Rated Output	η≥91%
Environmental Conditions	Installation site	Indoor installations
	Altitude	≤2000米
	Ambient temperature	-20℃～40℃
	Relative humidity	≤90％
	Dust gas	No influence
Control Mode	Operating mode	Use RS485 Network Three-Meter Controller to control
	Display mode	RS485 Digital display
	Accommodation mode	Knob adjustment
	Soft start	Yes
	Remote Communication	RS485 Communication interface
Power Unit	Power Unit	1200A/20V Use a single 1200A/20V power supply
Main Body Structure	Main body structure	Flat horizontal
Weight	Net weight	About 66KG
External Dimension	HeightWidthDepth	H238mm×W692mm×D819mm(The actual value is subject to the agreement)
Input Cable	Copper wire	3*10mm²+4mm²
Output Electrical Connections	Made of Cu	Made of Cu
Protection Characteristics	Self-protective function under the abnormal situations such as over/Low-voltage, over-current, default phase，short circuit, overheating and so on
Other Characteristics	Insulation class	B level
	Protection class	IP20
	Noise	≤75dB
	Operational State	Operational State Products can be continuously full-load operated

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other power electroplating rectifiers, we can custom design them according to customer requirements. Please contact us.

Seeking 1200A 20V IGBT electroplating rectifier for industrial zinc Plating? Liyuan Haina Group, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 1200A 20V IGBT Electroplating Rectifier for Industrial Zinc Plating appeared first on Electroplating Surface Treatment.

20V 3000A Aluminum Anodizing Rectifier

Lyhaina — Wed, 04 Jun 2025 06:34:48 +0000

» Product Description

The Anodizing Rectifier delivers precise high-voltage control (up to 120V+) for hard anodizing. It supports currents from hundreds to tens of thousands of amps. Unlike decorative processes at 20V–24V, its high-frequency switching slashes oxide layer formation time by 30% and energy use. Compact design ensures stable current, enabling uniform Al₂O₃ films for corrosion-resistant, ultra-hard surfaces. Post-treatments like hot-water sealing integrate smoothly, boosting durability and color uniformity in dyed parts. With ±1% voltage stability, it produces repeatable aerospace and architectural components while reducing physical footprint and downtime.

» Product Applications

Anodizing Rectifier drives the electrochemical formation of aluminum’s oxide layer (Al₂O₃), critical for industrial applications demanding corrosion resistance and structural integrity. By delivering stable current outputs, it enables uniform growth of protective coatings with adjustable thickness (5–25μm), essential for automotive trim exposed to road salts or marine-grade architectural window frames. The technology ensures surfaces achieve 500–900 HV hardness for scratch-resistant smartphone casings while maintaining dielectric properties for heat sink insulation in 5G equipment. Post-anodizing, the rectifier-compatible sealing process locks in organic dyes for fade-resistant facade panels and medical device markings. Its adaptive voltage control (12–120V DC) supports both Type II decorative finishes on consumer electronics and Type III hard coatings for aircraft landing gear components, achieving 60% faster cycle times versus traditional rectifiers through pulsed current optimization.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› A very thin coating

› Excellent corrosion protection

› Good electrical insulator

› Fade resistant in sunlight

› Environmentally friendly finish

› Inexpensive

› Extremely durable, hard, abrasion resistant and long lasting

» Role of Anodizing

Corrosion Resistance

Forms a protective oxide barrier against saltwater, chemicals, and atmospheric exposure, critical for marine hardware, aircraft components, and automotive underbody parts.

Surface Hardening

Achieves 300–500 HV surface hardness (vs. ~100 HV for bare aluminum), ideal for hydraulic systems, machinery guides, and industrial tooling requiring wear resistance.

Aesthetic Customization

Enables dyeing (organic/inorganic pigments) and electrolytic coloring for architectural façades, consumer electronics casings, and luxury packaging.

Electrical Insulation

Provides dielectric strength (15–25 V/μm) for heat sinks, PCB enclosures, and power distribution components needing non-conductive surfaces.

Adhesion Promotion

Microporous structure enhances bonding for powder-coated window frames, adhesive-mounted automotive trims, and composite aerospace panels.

Abrasion Resistance

Extends service life of conveyor components, firearm parts, and offshore rig equipment exposed to sand, grit, or high friction.

Thermal Management

Improves heat dissipation in LED housings, server racks, and EV battery trays via oxide layer’s emissivity (ε ≈ 0.7–0.8).

» Types of Anodizing

Anodizing rectifiers supply regulated current and voltage to electrochemically generate aluminum oxide layers, with core models such as the Aluminum Anodizing Rectifier (hard coating) and DC/AC Coloring Rectifier (integrated dyeing), each engineered for distinct process parameters.

› Aluminum Anodizing Rectifier

Function: Delivers direct current (DC) to form a protective oxide layer on aluminum.

Features:

Precise Voltage Control: Ensures optimal oxide film formation.

Stable Current: Prevents defects like uneven layers.

Energy Efficient: High-frequency switching technology reduces energy use.

Applications: Used in aerospace, automotive, and construction for corrosion-resistant aluminum products.

› DC/AC Coloring Rectifier

Function: Allows for both DC and AC currents to enable precise color effects in anodizing while maintaining the oxide layer’s integrity.

Features:

Dual Current Output: Enables fine control over color development.

Energy Efficiency: High-frequency switching reduces energy consumption.

These rectifiers ensure efficient, high-quality anodizing results tailored to industry needs.

» Cooling Type for Anodizing

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Characteristic Types	Parameter Items	Technical Requirements
Power Types	Power types	High-frequency Power Supply
	Model and specifications	TDFB-3000A/20V
	Cooling mode	Air-cooled
	Switch tube type	IGBT
Input Characteristics	Rated Input Voltage	Three-phase, AC400V±10% ,50~60HZ
	Rated Input Power	69.4KVA
	Rated Input Current	AC 100A
	Input Power Factor	COSΦ≥0.95
Output Characteristics	Output Voltage	DC 0～20V
	Output Current	DC 0～3000A
	According to accuracy	1A, 0.1V
	Rated Output efficiency	≥90%
Environmental Conditions	Installation site	Indoor installations
	Altitude	≤2000 meters
	Ambient temperature	-20℃～45℃
	Relative humidity	≤91％
Control Mode	Operating mode	PLC, ADDA, Ethernet, RS485 and RS232
External Dimension	HeightWidthDepth	H1200mm×W1000mm×D1200mm
Protection Characteristics	With over voltage, over current, overload, short circuit, overheating and other abnormal self-protection function

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.
With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other power anodizing rectifier, we can custom design them according to customer requirements. Please contact us.

Seeking 20V 3000A aluminum anodizing rectifier? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 20V 3000A Aluminum Anodizing Rectifier appeared first on Electroplating Surface Treatment.

3000A 20V DC Rectifier for Anodizing & Metal Finishing

Lyhaina — Tue, 27 May 2025 05:39:14 +0000

» Product Description

In a 3000A 20V DC rectifier for anodizing & metal finishing, after the AC input voltage is filtered by a rectifier circuit, high-voltage DC power is obtained. The “variable frequency conversion” stage inverts this high-voltage direct current into approximately 30kHz high-frequency alternating current. This high-frequency AC is then transformed into secondary voltage via a high-frequency transformer and filtered through a high-frequency rectifier circuit to produce the required output voltage. The anodizing rectifier employs a control circuit to sample output voltage and current. These sampled signals undergo closed-loop feedback to generate pulse width modulation (PWM) signals, which regulate the inverter circuit and maintain stable output voltage/current – a critical requirement for precision electroplating applications.

» Product Applications

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› A very thin coating

› Excellent corrosion protection

› Good electrical insulator

› Fade resistant in sunlight

› Environmentally friendly finish

› Inexpensive

› Extremely durable, hard, abrasion resistant and long lasting

» Role of Anodizing

Corrosion Resistance

Forms a protective oxide barrier against saltwater, chemicals, and atmospheric exposure, critical for marine hardware, aircraft components, and automotive underbody parts.

Surface Hardening

Achieves 300–500 HV surface hardness (vs. ~100 HV for bare aluminum), ideal for hydraulic systems, machinery guides, and industrial tooling requiring wear resistance.

Aesthetic Customization

Enables dyeing (organic/inorganic pigments) and electrolytic coloring for architectural façades, consumer electronics casings, and luxury packaging.

Electrical Insulation

Provides dielectric strength (15–25 V/μm) for heat sinks, PCB enclosures, and power distribution components needing non-conductive surfaces.

Adhesion Promotion

Microporous structure enhances bonding for powder-coated window frames, adhesive-mounted automotive trims, and composite aerospace panels.

Abrasion Resistance

Extends service life of conveyor components, firearm parts, and offshore rig equipment exposed to sand, grit, or high friction.

Thermal Management

Improves heat dissipation in LED housings, server racks, and EV battery trays via oxide layer’s emissivity (ε ≈ 0.7–0.8).

» Types of Anodizing

› Aluminum Anodizing Rectifier

Function: Delivers direct current (DC) to form a protective oxide layer on aluminum.

Features:

Precise Voltage Control: Ensures optimal oxide film formation.

Stable Current: Prevents defects like uneven layers.

Energy Efficient: High-frequency switching technology reduces energy use.

Applications: Used in aerospace, automotive, and construction for corrosion-resistant aluminum products.

› DC/AC Coloring Rectifier

Function: Allows for both DC and AC currents to enable precise color effects in anodizing while maintaining the oxide layer’s integrity.

Features:

Dual Current Output: Enables fine control over color development.

Energy Efficiency: High-frequency switching reduces energy consumption.

These rectifiers ensure efficient, high-quality anodizing results tailored to industry needs.

» Cooling Type for Anodizing

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

Type of characteristics	Parameters	Technical Requirements
Input characteristics	Rated input voltage	Three-phase AC380V ± 10% 50 Hz, three-phase unbalance ≤ 5% Compliance with National Power Quality Standards
	Rated input current	AC 67.2A
	Rated input power	102KVA
	Rated input power factor	COSΦ≥0.95
Output characteristics	Output voltage	DC 0～20V adjustment
	Output current	DC 0～3000A adjustment
	Precision of steady current	≤1%
	Precision of stable voltage	≤1%
	Displayed precision	1A，0.01V
	Current ripple coefficient	≤3%（I≥50%Id）
	Rated output power	≥94%
Insulation characteristic	Insulation resistance	Input – Output: ≥5MΩ
		Input – Cabinet: ≥5MΩ
		Output – Cabinet: ≥5MΩ
Protective characteristics	With self-protection function under non-normal cases such as over-voltage, over-current, overload, short circuit and overheating
Other characteristics	Noise	≤50dB
	Running state	Continuous full load run of product
	Load level	Level II
	Insulation grade of the transformer	Grade B

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other power anodizing rectifier, we can custom design them according to customer requirements. Please contact us.

Seeking 3000A 20V DC rectifier for anodizing & metal finishing? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 3000A 20V DC Rectifier for Anodizing & Metal Finishing appeared first on Electroplating Surface Treatment.