PCB electroplating power supply mainly includes high-frequency switching power supply, single pulse power supply, high-speed positive and negative pulse power supply, mainly pulse power supply and high-precision DC power supply. The market share of PCB electroplating power supply reaches 75%. Over the years, We have maintained good communication with high-end equipment manufacturers, brand potion manufacturers and end users. Many new technologies have been developed to improve the process quality and efficiency of PCB manufacturing from the aspects of power supply and equipment.

Liyuan PCB power supply has the comprehensive advantages of stable performance (sealing and structure), high efficiency (the highest efficiency can exceed 94%), high control precision, small size, all-new installation mode to reduce costs, improve electroplating uniformity, and optimize electroplating process.

In the PCB manufacturing process, electroless copper plating is an important step. It is widely used in the following two processes. One is plating onto bare laminate and the other is plating through hole, because under these two circumstances, electroplating cannot or can hardly be carried out. In the process of plating onto bare laminate, electroless copper plating plates a thin layer of copper on the bare substrate to make the substrate conductive for further electroplating. In the process of plating through hole, electroless copper plating is used to make the inner walls of the hole conductive to connect the printed circuits in different layers or the pins of the integrated chips.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› RS485 digital control function

› High power factor and high efficiency

› Reasonable structural design

› Only the radiator is in the air duct

› Effective sealing and isolation

› High protective properties

› Standard wiring and special wiring

› Practical and effective multiple protection system

› Full soft switching technology

› High reliability

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

​Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

​Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials:Polypropylene and titanium alloys excel in harsh conditions with built-in corrosion and thermal stability, making them top picks for chemical-resistant or extreme-temperature applications.

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

​Filters: Remove impurities from the solution.

​Heaters: Maintain solution temperature.

​Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require pulse plating rectifier in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for the factory price of a HPNPF 2*Z20A6VF60A12V pulse plating rectifier for PCB electroplating power supply? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Sweden, Netherlands, Italy, Spain, South Africa, Russia, Germany, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post HPNPF 2*Z20A6VF60A12V Pulse Plating Rectifier for PCB Electroplating Power Supply appeared first on Electroplating Surface Treatment.

PCB electroplating power supply mainly includes high-frequency switching power supply, single pulse power supply, high-speed positive and negative pulse power supply, mainly pulse power supply and high-precision DC power supply. The market share of PCB electroplating power supply reaches 75%. Over the years, We have maintained good communication with high-end equipment manufacturers, brand potion manufacturers and end users. Many new technologies have been developed to improve the process quality and efficiency of PCB manufacturing from the aspects of power supply and equipment.

Liyuan PCB power supply has the comprehensive advantages of stable performance (sealing and structure), high efficiency (the highest efficiency can exceed 94%), high control precision, small size, all-new installation mode to reduce costs, improve electroplating uniformity, and optimize electroplating process.

In the PCB manufacturing process, electroless copper plating is an important step. It is widely used in the following two processes. One is plating onto bare laminate and the other is plating through hole, because under these two circumstances, electroplating cannot or can hardly be carried out. In the process of plating onto bare laminate, electroless copper plating plates a thin layer of copper on the bare substrate to make the substrate conductive for further electroplating. In the process of plating through hole, electroless copper plating is used to make the inner walls of the hole conductive to connect the printed circuits in different layers or the pins of the integrated chips.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› RS485 digital control function

› High power factor and high efficiency

› Reasonable structural design

› Only the radiator is in the air duct

› Effective sealing and isolation

› High protective properties

› Standard wiring and special wiring

› Practical and effective multiple protection system

› Full soft switching technology

› High reliability

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

​Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

​Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials:Polypropylene and titanium alloys excel in harsh conditions with built-in corrosion and thermal stability, making them top picks for chemical-resistant or extreme-temperature applications.

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

​Filters: Remove impurities from the solution.

​Heaters: Maintain solution temperature.

​Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require PCB plating rectifier in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for the factory price of a 2500A 25V PCB electroplating rectifier for copper plating and surface treatment? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Sweden, Netherlands, Italy, Spain, South Africa, Russia, Germany, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 2500A 25V PCB Electroplating Rectifier for Copper Plating and Surface Treatment appeared first on Electroplating Surface Treatment.

PCB electroplating power supply mainly includes high-frequency switching power supply, single pulse power supply, high-speed positive and negative pulse power supply, mainly pulse power supply and high-precision DC power supply. The market share of PCB electroplating power supply reaches 75%. Over the years, We have maintained good communication with high-end equipment manufacturers, brand potion manufacturers and end users. Many new technologies have been developed to improve the process quality and efficiency of PCB manufacturing from the aspects of power supply and equipment.

Liyuan PCB power supply has the comprehensive advantages of stable performance (sealing and structure), high efficiency (the highest efficiency can exceed 94%), high control precision, small size, all-new installation mode to reduce costs, improve electroplating uniformity, and optimize electroplating process.

In the PCB manufacturing process, electroless copper plating is an important step. It is widely used in the following two processes. One is plating onto bare laminate and the other is plating through hole, because under these two circumstances, electroplating cannot or can hardly be carried out. In the process of plating onto bare laminate, electroless copper plating plates a thin layer of copper on the bare substrate to make the substrate conductive for further electroplating. In the process of plating through hole, electroless copper plating is used to make the inner walls of the hole conductive to connect the printed circuits in different layers or the pins of the integrated chips.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› RS485 digital control function

› High power factor and high efficiency

› Reasonable structural design

› Only the radiator is in the air duct

› Effective sealing and isolation

› High protective properties

› Standard wiring and special wiring

› Practical and effective multiple protection system

› Full soft switching technology

› High reliability

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

​Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

​Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials:Polypropylene and titanium alloys excel in harsh conditions with built-in corrosion and thermal stability, making them top picks for chemical-resistant or extreme-temperature applications.

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

​Filters: Remove impurities from the solution.

​Heaters: Maintain solution temperature.

​Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require PCB plating rectifier in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for the factory price of a low ripple 800A 8V PCB plating rectifier? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Sweden, Netherlands, Italy, Spain, South Africa, Russia, Germany, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post Low Ripple 800A 8V PCB Plating Rectifier appeared first on Electroplating Surface Treatment.

The Electrophoretic Rectifier‘s innovative cabinet structure retains all advantages of non-co-phase inverse parallel configurations while introducing critical technical advancements. This design addresses evolving demands in the electrolytic aluminum industry—particularly high-voltage serial applications—while resolving limitations of traditional vertical (co-phase inverse parallel) architectures. Enhanced safety coefficients surpass conventional systems, coupled with reduced failure rates and simplified maintenance protocols.

» Product Applications

The Electrophoretic Rectifier and Plating Rectifier Equipment series are extensively utilized for a wide range of surface treatment applications, delivering precision, efficiency, and reliability. These rectifiers are particularly well-suited for processes such as PCB electroplating, hard chrome coating, and plating with metals like copper, nickel, zinc, gold, and silver. The Rectifier ensures consistent and high-quality results in these applications by providing stable voltage and current control, which is essential for achieving uniform coating thickness and enhanced surface properties.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

Select thyristors with low on-state threshold voltage: thereby reducing power consumption and improving rectification efficiency. Analysis of rectifier cabinet losses reveals that thyristor losses constitute a significant proportion of the total cabinet losses, with the on-state threshold voltage exerting a notable impact on device losses. It is recommended to select thyristor models with a low on-state threshold voltage and stable, reliable performance.Regarding the parallel design of rectifier bridge arms, inherent variations in thyristor characteristics result in discrepancies in the on-state threshold voltages of individual components. This leads to uneven current distribution among parallel branches. To mitigate this, the number of parallel components should be minimized while ensuring current-carrying requirements are met.

The more parallel elements, the greater the conductive imbalance. Therefore, try to select thyristors with large forward average current, reduce the number of parallel elements in the rectifier bridge arm, and improve the current sharing coefficient of the rectifier bridge arm.
Use current-sharing reactors for forced current sharing: Between the two thyristors in the same bridge arm, a low-power current-sharing reactor developed by our company is added for forced current sharing. The current-sharing coefficient is as high as 0.96 or above (when the current-sharing reactor is not used, the current-sharing coefficient is 0.85~0.88), which improves the rectification efficiency.

Non-ferrous metal electrolysis, such as copper, zinc and aluminum electrolytic.

» Role of Electrophoretic

The electrophoretic rectifier serves as the operational backbone of modern surface treatment systems, delivering voltage regulation within ±0.5% tolerance and current stability below 1% ripple. This precision enables uniform metal deposition critical for functional coatings – automotive electroplating achieves 8-12μm chromium layers with 1,200 HV hardness, while PCB copper plating maintains ±0.8μm thickness consistency across 24-hour production cycles.

» Types of Electrophoretic

By Current Regulation Technology

• Thyristor-SCR Units: Phase-controlled DC output (0-24V/1,000-50,000A), ±2% ripple for bulk electroplating lines
• IGBT Modular Systems: High-frequency switching (5-20kHz), ±0.5% stability for precision anodization (e.g., automotive Al wheels)
• Pulse Rectifiers: Adjustable ton/toff (0.1-100ms) for nanostructured coatings (Ni-PTFE composites)

Application-Specific Configurations

• Electrophoretic Coating: Constant voltage mode (200-500VDC) with <5μs response for cathodic dip coating
• Electrolytic Refining: Current density control (3,000-15,000 A/m²) for Cu/Zn/Ni electrowinning cells
• Hybrid Systems: Voltage-current dual mode switching for combined electroplating/passivation cycles

Performance Benchmarks

• Efficiency: 92-96% conversion (IGBT vs. 80-85% SCR)
• Current Sharing: <2% deviation across 8+ parallel baths (automotive E-coat lines)
• Waveform Control: Programmable ripple <1% for medical implant coatings

Industry Implementation

• Automotive: 600V/10kA units for body E-coating (18-22μm uniformity)
• Electronics: 50V/5kA precision rectifiers for Au/Ni PCB edge connectors
• Energy: 1,200VDC systems for Zn-Ni battery foil production

Structural Rationale: Maintains technical hierarchy while embedding operational parameters and industry-specific validation metrics.

» Component Part for Electrophoresis

» Cooling Type for Electrophoresis

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other electrophoretic rectifiers, we can custom design them according to customer requirements. Please contact us.

Looking for a 300A 450V DC rectifier for electrophoretic coating? Liyuan Haina Rectifier Group, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 300A 450V DC Rectifier for Electrophoretic Coating appeared first on Electroplating Surface Treatment.

The Electrophoretic Rectifier‘s innovative cabinet structure retains all advantages of non-co-phase inverse parallel configurations while introducing critical technical advancements. This design addresses evolving demands in the electrolytic aluminum industry—particularly high-voltage serial applications—while resolving limitations of traditional vertical (co-phase inverse parallel) architectures. Enhanced safety coefficients surpass conventional systems, coupled with reduced failure rates and simplified maintenance protocols.

» Product Applications

The Electrophoretic Rectifier and Plating Rectifier Equipment series are extensively utilized for a wide range of surface treatment applications, delivering precision, efficiency, and reliability. These rectifiers are particularly well-suited for processes such as PCB electroplating, hard chrome coating, and plating with metals like copper, nickel, zinc, gold, and silver. The Rectifier ensures consistent and high-quality results in these applications by providing stable voltage and current control, which is essential for achieving uniform coating thickness and enhanced surface properties.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

Select thyristors with low on-state threshold voltage: thereby reducing power consumption and improving rectification efficiency. Analysis of rectifier cabinet losses reveals that thyristor losses constitute a significant proportion of the total cabinet losses, with the on-state threshold voltage exerting a notable impact on device losses. It is recommended to select thyristor models with a low on-state threshold voltage and stable, reliable performance.Regarding the parallel design of rectifier bridge arms, inherent variations in thyristor characteristics result in discrepancies in the on-state threshold voltages of individual components. This leads to uneven current distribution among parallel branches. To mitigate this, the number of parallel components should be minimized while ensuring current-carrying requirements are met.

The more parallel elements, the greater the conductive imbalance. Therefore, try to select thyristors with large forward average current, reduce the number of parallel elements in the rectifier bridge arm, and improve the current sharing coefficient of the rectifier bridge arm.
Use current-sharing reactors for forced current sharing: Between the two thyristors in the same bridge arm, a low-power current-sharing reactor developed by our company is added for forced current sharing. The current-sharing coefficient is as high as 0.96 or above (when the current-sharing reactor is not used, the current-sharing coefficient is 0.85~0.88), which improves the rectification efficiency.

Non-ferrous metal electrolysis, such as copper, zinc and aluminum electrolytic.

» Role of Electrophoretic

The electrophoretic rectifier serves as the operational backbone of modern surface treatment systems, delivering voltage regulation within ±0.5% tolerance and current stability below 1% ripple. This precision enables uniform metal deposition critical for functional coatings – automotive electroplating achieves 8-12μm chromium layers with 1,200 HV hardness, while PCB copper plating maintains ±0.8μm thickness consistency across 24-hour production cycles.

» Types of Electrophoretic

By Current Regulation Technology

• Thyristor-SCR Units: Phase-controlled DC output (0-24V/1,000-50,000A), ±2% ripple for bulk electroplating lines
• IGBT Modular Systems: High-frequency switching (5-20kHz), ±0.5% stability for precision anodization (e.g., automotive Al wheels)
• Pulse Rectifiers: Adjustable ton/toff (0.1-100ms) for nanostructured coatings (Ni-PTFE composites)

Application-Specific Configurations

• Electrophoretic Coating: Constant voltage mode (200-500VDC) with <5μs response for cathodic dip coating
• Electrolytic Refining: Current density control (3,000-15,000 A/m²) for Cu/Zn/Ni electrowinning cells
• Hybrid Systems: Voltage-current dual mode switching for combined electroplating/passivation cycles

Performance Benchmarks

• Efficiency: 92-96% conversion (IGBT vs. 80-85% SCR)
• Current Sharing: <2% deviation across 8+ parallel baths (automotive E-coat lines)
• Waveform Control: Programmable ripple <1% for medical implant coatings

Industry Implementation

• Automotive: 600V/10kA units for body E-coating (18-22μm uniformity)
• Electronics: 50V/5kA precision rectifiers for Au/Ni PCB edge connectors
• Energy: 1,200VDC systems for Zn-Ni battery foil production

Structural Rationale: Maintains technical hierarchy while embedding operational parameters and industry-specific validation metrics.

» Component Part for Electrophoresis

» Cooling Type for Electrophoresis

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other electrophoretic rectifiers, we can custom design them according to customer requirements. Please contact us.

Are you looking for a 320A 400V SCR rectifier for metal electrolysis or electrophoretic applications? Liyuan Haina Rectifier Group, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 320A 400V Metal Electrolysis SCR Electrophoretic Rectifier appeared first on Electroplating Surface Treatment.

The Anodizing Rectifier delivers precise high-voltage control (up to 120V+) for hard anodizing. It supports currents from hundreds to tens of thousands of amps. Unlike decorative processes at 20V–24V, its high-frequency switching slashes oxide layer formation time by 30% and energy use. Compact design ensures stable current, enabling uniform Al₂O₃ films for corrosion-resistant, ultra-hard surfaces. Post-treatments like hot-water sealing integrate smoothly, boosting durability and color uniformity in dyed parts. With ±1% voltage stability, it produces repeatable aerospace and architectural components while reducing physical footprint and downtime.

» Product Applications

Anodizing Rectifier drives the electrochemical formation of aluminum’s oxide layer (Al₂O₃), critical for industrial applications demanding corrosion resistance and structural integrity. By delivering stable current outputs, it enables uniform growth of protective coatings with adjustable thickness (5–25μm), essential for automotive trim exposed to road salts or marine-grade architectural window frames. The technology ensures surfaces achieve 500–900 HV hardness for scratch-resistant smartphone casings while maintaining dielectric properties for heat sink insulation in 5G equipment. Post-anodizing, the rectifier-compatible sealing process locks in organic dyes for fade-resistant facade panels and medical device markings. Its adaptive voltage control (12–120V DC) supports both Type II decorative finishes on consumer electronics and Type III hard coatings for aircraft landing gear components, achieving 60% faster cycle times versus traditional rectifiers through pulsed current optimization.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› A very thin coating

› Excellent corrosion protection

› Good electrical insulator

› Fade resistant in sunlight

› Environmentally friendly finish

› Inexpensive

› Extremely durable, hard, abrasion resistant and long lasting

» Role of Anodizing

Corrosion Resistance

Forms a protective oxide barrier against saltwater, chemicals, and atmospheric exposure, critical for marine hardware, aircraft components, and automotive underbody parts.

Surface Hardening

Achieves 300–500 HV surface hardness (vs. ~100 HV for bare aluminum), ideal for hydraulic systems, machinery guides, and industrial tooling requiring wear resistance.

Aesthetic Customization

Enables dyeing (organic/inorganic pigments) and electrolytic coloring for architectural façades, consumer electronics casings, and luxury packaging.

Electrical Insulation

Provides dielectric strength (15–25 V/μm) for heat sinks, PCB enclosures, and power distribution components needing non-conductive surfaces.

Adhesion Promotion

Microporous structure enhances bonding for powder-coated window frames, adhesive-mounted automotive trims, and composite aerospace panels.

Abrasion Resistance

Extends service life of conveyor components, firearm parts, and offshore rig equipment exposed to sand, grit, or high friction.

Thermal Management

Improves heat dissipation in LED housings, server racks, and EV battery trays via oxide layer’s emissivity (ε ≈ 0.7–0.8).

» Types of Anodizing

Anodizing rectifiers supply regulated current and voltage to electrochemically generate aluminum oxide layers, with core models such as the Aluminum Anodizing Rectifier (hard coating) and DC/AC Coloring Rectifier (integrated dyeing), each engineered for distinct process parameters.

› Aluminum Anodizing Rectifier

Function: Delivers direct current (DC) to form a protective oxide layer on aluminum.

Features:

Precise Voltage Control: Ensures optimal oxide film formation.

Stable Current: Prevents defects like uneven layers.

Energy Efficient: High-frequency switching technology reduces energy use.

Applications: Used in aerospace, automotive, and construction for corrosion-resistant aluminum products.

› DC/AC Coloring Rectifier

Function: Allows for both DC and AC currents to enable precise color effects in anodizing while maintaining the oxide layer’s integrity.

Features:

Dual Current Output: Enables fine control over color development.

Energy Efficiency: High-frequency switching reduces energy consumption.

These rectifiers ensure efficient, high-quality anodizing results tailored to industry needs.

» Cooling Type for Anodizing

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.
With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need a different anodizing rectifier, we can design one according to your requirements. Please get in touch.

Looking for a 15V 2000A rectifier for aluminum anodizing? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 15V 2000A Rectifier for Aluminum Anodizing appeared first on Electroplating Surface Treatment.

PCB electroplating power supply mainly includes high-frequency switching power supply, single pulse power supply, high-speed positive and negative pulse power supply, mainly pulse power supply and high-precision DC power supply. The market share of PCB electroplating power supply reaches 75%. Over the years, We have maintained good communication with high-end equipment manufacturers, brand potion manufacturers and end users. Many new technologies have been developed to improve the process quality and efficiency of PCB manufacturing from the aspects of power supply and equipment.

Liyuan PCB power supply has the comprehensive advantages of stable performance (sealing and structure), high efficiency (the highest efficiency can exceed 94%), high control precision, small size, all-new installation mode to reduce costs, improve electroplating uniformity, and optimize electroplating process.

In the PCB manufacturing process, electroless copper plating is an important step. It is widely used in the following two processes. One is plating onto bare laminate and the other is plating through hole, because under these two circumstances, electroplating cannot or can hardly be carried out. In the process of plating onto bare laminate, electroless copper plating plates a thin layer of copper on the bare substrate to make the substrate conductive for further electroplating. In the process of plating through hole, electroless copper plating is used to make the inner walls of the hole conductive to connect the printed circuits in different layers or the pins of the integrated chips.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› RS485 digital control function

› High power factor and high efficiency

› Reasonable structural design

› Only the radiator is in the air duct

› Effective sealing and isolation

› High protective properties

› Standard wiring and special wiring

› Practical and effective multiple protection system

› Full soft switching technology

› High reliability

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

​Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

​Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials:Polypropylene and titanium alloys excel in harsh conditions with built-in corrosion and thermal stability, making them top picks for chemical-resistant or extreme-temperature applications.

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

​Filters: Remove impurities from the solution.

​Heaters: Maintain solution temperature.

​Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require PCB plating rectifier in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for the factory price of a 1500A 12V PCB plating rectifier for copper electroplating? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Sweden, Netherlands, Italy, Spain, South Africa, Russia, Germany, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 1500A 12V PCB Plating Rectifier for Copper Electroplating appeared first on Electroplating Surface Treatment.

PCB electroplating power supply mainly includes high-frequency switching power supply, single pulse power supply, high-speed positive and negative pulse power supply, mainly pulse power supply and high-precision DC power supply. The market share of PCB electroplating power supply reaches 75%. Over the years, We have maintained good communication with high-end equipment manufacturers, brand potion manufacturers and end users. Many new technologies have been developed to improve the process quality and efficiency of PCB manufacturing from the aspects of power supply and equipment.

Liyuan PCB power supply has the comprehensive advantages of stable performance (sealing and structure), high efficiency (the highest efficiency can exceed 94%), high control precision, small size, all-new installation mode to reduce costs, improve electroplating uniformity, and optimize electroplating process.

In the PCB manufacturing process, electroless copper plating is an important step. It is widely used in the following two processes. One is plating onto bare laminate and the other is plating through hole, because under these two circumstances, electroplating cannot or can hardly be carried out. In the process of plating onto bare laminate, electroless copper plating plates a thin layer of copper on the bare substrate to make the substrate conductive for further electroplating. In the process of plating through hole, electroless copper plating is used to make the inner walls of the hole conductive to connect the printed circuits in different layers or the pins of the integrated chips.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› RS485 digital control function

› High power factor and high efficiency

› Reasonable structural design

› Only the radiator is in the air duct

› Effective sealing and isolation

› High protective properties

› Standard wiring and special wiring

› Practical and effective multiple protection system

› Full soft switching technology

› High reliability

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

​Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

​Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials:Polypropylene and titanium alloys excel in harsh conditions with built-in corrosion and thermal stability, making them top picks for chemical-resistant or extreme-temperature applications.

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

​Filters: Remove impurities from the solution.

​Heaters: Maintain solution temperature.

​Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require pulse plating rectifier in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for the factory price of a 4×Z200A6V F750A18V  pulse plating rectifier for PCB plating? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Sweden, Netherlands, Italy, Spain, South Africa, Russia, Germany, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 4×Z200A6V F750A18V Pulse Plating Rectifier for PCB Plating appeared first on Electroplating Surface Treatment.

The Anodizing Rectifier delivers precise high-voltage control (up to 120V+) for hard anodizing. It supports currents from hundreds to tens of thousands of amps. Unlike decorative processes at 20V–24V, its high-frequency switching slashes oxide layer formation time by 30% and energy use. Compact design ensures stable current, enabling uniform Al₂O₃ films for corrosion-resistant, ultra-hard surfaces. Post-treatments like hot-water sealing integrate smoothly, boosting durability and color uniformity in dyed parts. With ±1% voltage stability, it produces repeatable aerospace and architectural components while reducing physical footprint and downtime.

» Product Applications

Anodizing Rectifier drives the electrochemical formation of aluminum’s oxide layer (Al₂O₃), critical for industrial applications demanding corrosion resistance and structural integrity. By delivering stable current outputs, it enables uniform growth of protective coatings with adjustable thickness (5–25μm), essential for automotive trim exposed to road salts or marine-grade architectural window frames. The technology ensures surfaces achieve 500–900 HV hardness for scratch-resistant smartphone casings while maintaining dielectric properties for heat sink insulation in 5G equipment. Post-anodizing, the rectifier-compatible sealing process locks in organic dyes for fade-resistant facade panels and medical device markings. Its adaptive voltage control (12–120V DC) supports both Type II decorative finishes on consumer electronics and Type III hard coatings for aircraft landing gear components, achieving 60% faster cycle times versus traditional rectifiers through pulsed current optimization.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› A very thin coating

› Excellent corrosion protection

› Good electrical insulator

› Fade resistant in sunlight

› Environmentally friendly finish

› Inexpensive

› Extremely durable, hard, abrasion resistant and long lasting

» Role of Anodizing

Corrosion Resistance

Forms a protective oxide barrier against saltwater, chemicals, and atmospheric exposure, critical for marine hardware, aircraft components, and automotive underbody parts.

Surface Hardening

Achieves 300–500 HV surface hardness (vs. ~100 HV for bare aluminum), ideal for hydraulic systems, machinery guides, and industrial tooling requiring wear resistance.

Aesthetic Customization

Enables dyeing (organic/inorganic pigments) and electrolytic coloring for architectural façades, consumer electronics casings, and luxury packaging.

Electrical Insulation

Provides dielectric strength (15–25 V/μm) for heat sinks, PCB enclosures, and power distribution components needing non-conductive surfaces.

Adhesion Promotion

Microporous structure enhances bonding for powder-coated window frames, adhesive-mounted automotive trims, and composite aerospace panels.

Abrasion Resistance

Extends service life of conveyor components, firearm parts, and offshore rig equipment exposed to sand, grit, or high friction.

Thermal Management

Improves heat dissipation in LED housings, server racks, and EV battery trays via oxide layer’s emissivity (ε ≈ 0.7–0.8).

» Types of Anodizing

Anodizing rectifiers supply regulated current and voltage to electrochemically generate aluminum oxide layers, with core models such as the Aluminum Anodizing Rectifier (hard coating) and DC/AC Coloring Rectifier (integrated dyeing), each engineered for distinct process parameters.

› Aluminum Anodizing Rectifier

Function: Delivers direct current (DC) to form a protective oxide layer on aluminum.

Features:

Precise Voltage Control: Ensures optimal oxide film formation.

Stable Current: Prevents defects like uneven layers.

Energy Efficient: High-frequency switching technology reduces energy use.

Applications: Used in aerospace, automotive, and construction for corrosion-resistant aluminum products.

› DC/AC Coloring Rectifier

Function: Allows for both DC and AC currents to enable precise color effects in anodizing while maintaining the oxide layer’s integrity.

Features:

Dual Current Output: Enables fine control over color development.

Energy Efficiency: High-frequency switching reduces energy consumption.

These rectifiers ensure efficient, high-quality anodizing results tailored to industry needs.

» Cooling Type for Anodizing

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.
With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you need other power anodizing rectifier, we can custom design them according to customer requirements. Please contact us.

Looking for a 1250A 12V DC rectifier for aluminum hard anodizing? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 1250A 12V DC Rectifier for Aluminum Hard Anodizing appeared first on Electroplating Surface Treatment.

PCB electroplating power supply mainly includes high-frequency switching power supply, single pulse power supply, high-speed positive and negative pulse power supply, mainly pulse power supply and high-precision DC power supply. The market share of PCB electroplating power supply reaches 75%. Over the years, We have maintained good communication with high-end equipment manufacturers, brand potion manufacturers and end users. Many new technologies have been developed to improve the process quality and efficiency of PCB manufacturing from the aspects of power supply and equipment.

Liyuan PCB power supply has the comprehensive advantages of stable performance (sealing and structure), high efficiency (the highest efficiency can exceed 94%), high control precision, small size, all-new installation mode to reduce costs, improve electroplating uniformity, and optimize electroplating process.

In the PCB manufacturing process, electroless copper plating is an important step. It is widely used in the following two processes. One is plating onto bare laminate and the other is plating through hole, because under these two circumstances, electroplating cannot or can hardly be carried out. In the process of plating onto bare laminate, electroless copper plating plates a thin layer of copper on the bare substrate to make the substrate conductive for further electroplating. In the process of plating through hole, electroless copper plating is used to make the inner walls of the hole conductive to connect the printed circuits in different layers or the pins of the integrated chips.

» Product Applications

Manufacturers widely use electroplating rectifier equipment for various surface treatment applications, including PCB electroplating, hard chrome coating, copper plating, nickel plating, zinc plating, gold plating, tin plating, and silver plating, among other metal finishing.

1.Field application diagram：

2.Industry application examples:

» Technology Advantages

› RS485 digital control function

› High power factor and high efficiency

› Reasonable structural design

› Only the radiator is in the air duct

› Effective sealing and isolation

› High protective properties

› Standard wiring and special wiring

› Practical and effective multiple protection system

› Full soft switching technology

› High reliability

» Role of electroplating

Protection Against Corrosion

– Shields metal surfaces from rust and chemical damage (e.g., zinc plating on steel).

Increased Wear Resistance

– Hard coatings (e.g., chromium plating) reduce friction and extend part life.

Improved Appearance

– Adds shiny, decorative finishes (e.g., gold plating on jewelry, chrome on car parts).

Better Electrical Conductivity

– Used in electronics (e.g., copper plating on circuit boards).

Enhanced Solderability

– Improves bonding in electronic components (e.g., tin plating).

Repair of Worn Parts

– Restores dimensions and functionality (e.g., rebuilding engine components).

Special Industrial Uses

– Provides heat resistance (e.g., nickel plating in aerospace).

– Used in medical devices (e.g., biocompatible coatings).

» Types of electroplating

› Copper Plating

Purpose: Enhances adhesion for subsequent layers and corrosion resistance.

Note: Prone to oxidation (forms non-conductive copper oxide/green patina). Requires protective coatings.

› Nickel Plating

Purpose: Used as a base layer or decorative finish; improves corrosion/wear resistance. Electroless nickel offers chrome-like durability.

Note: Magnetic properties limit use in electronics (e.g., DIN/N connectors) to avoid signal interference.

› Gold Plating

Purpose: Optimizes conductive contact impedance and signal transmission.

Key: High stability but costly.

› Palladium-Nickel Plating

Purpose: Superior signal transmission and wear resistance vs. gold.

Advantage: Combines palladium’s corrosion resistance with nickel’s hardness.

› Tin-Lead Plating

Purpose: Improves solderability.

Trend: Phased out due to lead concerns; replaced by bright/matte tin alternatives.

› Silver Plating

Purpose: Best conductivity and signal performance.

Note: Conducts even when oxidized but tarnishes over time. Higher cost.

Selection Criteria

Match plating type to application needs: corrosion/wear resistance, conductivity, cost, and environmental regulations.

» Elements of Electroplating

› Cathode
The object to be plated (e.g., connector terminals or metal surfaces) where metal ions deposit into a solid coating.

› Anode

​Soluble Anode: Made of the plating metal. Dissolves during electrolysis to replenish metal ions in the solution.

​Insoluble Anode: Used for precious metals (e.g., white gold, iridium oxide). Does not dissolve but supplies electrons for reduction.

› Plating Solution
Contains ions of the target metal. Composition and concentration determine coating thickness, adhesion, and appearance.

› Plating Tank

Materials:Polypropylene and titanium alloys excel in harsh conditions with built-in corrosion and thermal stability, making them top picks for chemical-resistant or extreme-temperature applications.

Role: Stores solution and maintains stable plating conditions.

› Rectifier

Converts AC to DC power to drive electrolysis.

Adjust voltage/current to control deposition speed and coating thickness.

› Auxiliary Equipment

​Filters: Remove impurities from the solution.

​Heaters: Maintain solution temperature.

​Stirrers: Ensure uniform mixing.

» Component Part for Electroplating

» Cooling Type for Electroplating

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

» Technical Parameters

» Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

» Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

» Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

» Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The module “Maintenance” here is intended to help users solve various problems they possibly encounter during equipment maintenance…

If you require PCB plating rectifier in other specifications, we can customize the design to match your exact needs. Please feel free to contact us for more details.

Looking for the factory price of a 700A 6V PCB copper plating rectifier power supply? Liyuan Haina Rectifier, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Sweden, Netherlands, Italy, Spain, South Africa, Russia, Germany, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

The post 700A 6V PCB Copper Plating Rectifier Power Supply appeared first on Electroplating Surface Treatment.